Durobex company is a professional industrial floor manufacturer.
We produce floors in a comprehensive way according to designs
always meeting our customers' demands and preferences. We take
into account our investors' requirements and help to properly
design high quality floors on the basis of all the relevant
data concerning the purpose, ground conditions and expected
static and dynamic loads. We specialize in concrete flooring
reinforced with steel fibre or mesh reinforcement including
impregnated and hard surface floors. We also make concrete sub-bases
for epoxy ,floor linings, ceramic tiles, parquet floors and
ceilings. Such floors are commonly used in production halls,
storage rooms, trade centres, garages, car parks, cold storage
Our specialist equipment and tools as well as experienced
staff make it possible to produce by each of our work teams
up to 5,000 m2 of floor space in only one day.
An additional advantage of our company is the ability to produce
high accuracy level
1 mm with 2 meter floating rule
+/- 2.5 mm over the whole surface
Both high efficiency and full professionalism guarantee
convenient financial terms.
Lean-mix concrete layer:
Due to both economic and technical factors , two layer constructions
are the best solutions for industrial hall flooring since
single layer floors laid on a sandy sub-grade tend to develop
cracks. It should be stressed that the layer of lean concrete
must be evenly spread and compacted with a vibrating screed
in order to remove air bubble trapped in the concrete layer.
This procedure radically increases floor toughness. Professional
technique of producing the first layer provides the necessary
sub-base, which guarantees optimal use of concrete mix for
the main slab. We usually lay the lean concrete layer about
5 to 10 days prior to the making of the main slab depending
on the weather conditions. That is why we propose the introduction
of the lean concrete layer in our offer.
Fat layer of concrete slab:
Durobex floors are called "floating floors" as they
are separated from the sub-base by one or two layers of PE
films. The foil is used to limit the friction between the
concrete slab and the sub-base. If necessary, we also apply
FS30 styrofoam to provide thermal insulation between the sub-base
and the slab .Having the base properly prepared , B25 concrete
mix or some higher type is poured. The concrete used for our
floors is usually reinforced with steel fibers because it
the most economical solution at present. However, we offer
mesh reinforcement to more conservatively minded investors.
Finally after cutting off the excess, the concrete is leveled
and vibrated by LASER SCREED SXP.
The laid concrete starts consolidating and becomes a floor.
The consolidation time of concrete is varied and depends on
a number of factors such as concrete type, plastificators
used, air humidity, temperature and others. It important to
choose the best moment for the hardeners to be applied : the
concrete must be neither too soft or too hard. Highly qualified
staff and long experience allow us to state that concrete
hides no secrets to Durobex.
Sealing and finishing:
After the application of hardeners , the slab is cut into
squares of about 6 x 6 metres long
a third of its thickness deep. It is usually done not sooner
than 4 days after pouring the concrete mix. Next the grooves
or joints must be filled with sealants but this cannot be
performed earlier than 28 days after floor construction. All
the floors manufactured by Durobex are impregnated , however
it is recommended that the floors should be always kept clean
as tiny sand grains will scratch the floor surfaces and ,as
a result, shorten their lifetime.
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